Aprilaire 1160 Specifications

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1
Model 5000 Electronic Air Cleaner
Installation Instructions
WARNING
120 Volts may cause serious injury from electrical shock.
Disconnect power to the furnace/air handler before
starting installation. Leave power disconnected until
installation is completed.
Arcing in electrical components may cause an explosion.
Do not install unit where explosive gasses will be present.
Sharp edges may cause injury from cuts. Use care when
cutting and handling sheet metal.
To reduce the risk of electrical shock, this equipment
has a grounding-type (three prong) plug. This plug will fit
only into a grounding-type power outlet. If the plug does
not fit into the outlet, contact qualified personnel to install
the proper outlet. Do not alter this plug in any way.
To reduce the risk of electrical shock, locate product
so that the power cord can be plugged into an electrical
outlet without the use of an extension cord.
CAUTION
To prevent component failure, do not install the air
cleaner on the warm air supply or in an area where
the temperature may exceed 140°F. This may include
areas above heat exchangers in downflow furnaces or
above exhaust flues in lowboy furnace cold air returns.
The air cleaner must be installed where the ambient
air temperature remains between 32°F and 140°F
[0°C and 60°C].
Installation must conform to all applicable codes.
Do not install an atomizing humidifier upstream of the
air cleaner. Water or mist will cause power supply to
shut down.
Do not plug the air cleaner into an outlet that is always
live. The outlet must only be live when the furnace/air
handler blower is operating. Failure to properly wire
the outlet can result in excessive ozone production.
Read the safety and installation instructions carefully. They will help ensure a correct and SAFE installation of the
Aprilaire
®
Electronic Air Cleaner.
SAFETY INSTRUCTIONS
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Locating the Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installing the Outer Housing and Inner Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring and Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install the LED Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install the Air Cleaner Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Applications with a Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TABLE OF CONTENTS
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1 2 3 4 5 6 ... 15 16

Summary of Contents

Page 1 - Installation Instructions

1Model 5000 Electronic Air CleanerInstallation InstructionsWARNING120 Volts may cause serious injury from electrical shock. Disconnect power to the fu

Page 2 - DIMENSIONS

10RTHERMOSTATGYWCOOLINGHEATINGFANGSWGFCRAIR CLEANER CONTROLDISCONNECT EXISTING WIRE FROM THERMOSTAT G (FAN) TERMINAL AND USE WIRE NUT TO CONNECT TO GF

Page 3 - COMPONENTS

1190-1351RFURNACE OR AIR HANDLERCGYW1COOLING OR COMPRESSORL1L2120 VAC24 VACHEAT OR AUX. HEATFANGSWGFCRDISCONNECT EXISTING WIRE FROM FAN TERMINAL AND U

Page 4 - LOCATING THE AIR CLEANER

12LED BASEAIR CLEANER CONTROLGSWGFCRBAGSWGFCRBANOT USEDNOT USEDRFURNACE OR AIR HANDLERCGYW1COOLING OR COMPRESSORL1L2120 VAC24 VACHEAT OR AUX. HEATFANG

Page 5 - FIGURE 11

131. Restore power to the HVAC equipment.2. Set the thermostat mode to OFF and fan to AUTO.3. The display on the Air Cleaner Control should look li

Page 6 - WIRING AND START UP

14TROUBLESHOOTING GUIDEPROBLEM POSSIBLE CAUSE(S) SOLUTION(S)Light does not come on at all after 90 secondsON/OFF switch not in ON position Turn switch

Page 7 - Blue Light ON

15Inner HousingIonizer FrameControlElectrodeControl ElectrodeIonizer FrameControlElectrodeGroundContactMedia GroundContactsIonizerWiresBus BarFIGURE 2

Page 8 - LED Base

16RESEARCH PRODUCTS CORPORATIONP.O. BOX 1467 • MADISON, WI 53701-1467 • PHONE: 800/334-6011 • FAX: 608/257-4357 • www.aprilairecontractor.com10007971

Page 9 - FIGURE 18

2FIGURE 1 – Dimensions of the Model 5000 Electronic Air Cleaner© Research Products Corporation 200831" with Door28-1/8" without Door12"

Page 10 - (CONTINUED)

3Pleat Spacers (6)#501 MediaOuter Housingwith Door RetainersInner Housing AssemblyInnerHousingIonizer FrameControl ElectrodePower Pack/DoorAssemblyOn/

Page 11 - LED BASE

4LOCATING THE AIR CLEANERAirflow Airflow Airflow Airflow 30 max. 45 max. Minimize Angles Where PossibleAirflow Plenum Box Airflow Plenum Box Size Plen

Page 12 - FIGURE 22

5 1. Turn the system OFF at the thermostat by changing the mode selector to OFF – this may be a switch or a pushbutton, depending on the type of ther

Page 13 - LEDs will

6WIRING AND START UP 1. Install a grounded (earth ground) 120-volt single receptacle outlet in accordance with NEC Standards and local codes, into w

Page 14 - TROUBLESHOOTING GUIDE

7EACNEUTRALGNDHVAC Equipment Control Center Circuit BoardIT IS COMMON TO SEE SPADE TERMINALS ON THE HVAC EQUIPMENT CONTROL CENTER CIRCUIT BOARD. USE

Page 15 - MAINTENANCE RECOMMENDATIONS

8The electronic controls that are included with the air cleaner are used to circulate air through the air cleaner, monitor filter life and inform the

Page 16 - RESEARCH PRODUCTS CORPORATION

91 Run a 3-conductor cable between the LED Base and the low voltage controls of the HVAC equipment.2 Remove the cover from the LED Base and wire t

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